Are you trying hand sewing or machine sewing?
I don't think the tape should harm them if you want to try that. I put tape on my stuffed animals as a kid (not for pattern copying, just for random/weird reasons XD) and they were just fine afterward.
And yeah, getting stabbed with needles is kinda inevitable with plushing. xD I'm careful so it doesn't happen often, but every once in a while...







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